
The Student Electronics Lab is open to all Mechanical Engineering students, faculty and staff. We are here to support the Department of Mechanical Engineering by providing a unique area for experimentation and education in electronics.
Location: W294, Scott Lab
Personnel: Joe West (west.12@osu.edu), Jennifer McFerran (mcferran.3@osu.edu)
The Student Electronics Laboratory is equipped with five stations for prototyping and experimentation. In addition, the following equipment is also available for use:
This equipment is available for checkout.
Please see lab personel for checkout sheet.
Temp. & Air Velocity Meter Omega HHF51 Photo
Microphone Preamp/P.S. Larson Davis 2200C Photo
Strobe Light 1538-A General Radio Photo
Sound Level Meter Radio Shack Photo
Strain Gage Amp Rack Vishay 2110 Photo
LVDT Transducer Amplifier Schaevitz Photo
Stepper 2.3V 3A 100:1 reduction with holding brake - photo
Stepper 3.36V 2.9A 200 steps/revolution 100:1 reduction planetary - photo
Worm Drive DC 24V can be driven with different voltages for different speeds - photo
Stepper 2.3A 1.8 degree/step - photo
12VDC Pittman 187:1 planetary With encoder - photo
Agilent E3620A 0-25V, 0-1A Dual Output - photo
HP E3631A 0-6V,5A +/- 25 1A - photo
Electro D-612T 0-16V 10A - photo
HP 6653A 0-35V 0-15A - photo
HQPower PS23003AU 0-30V 0-3A Dual supply - photo
Sensotec Model CP301 0-4 bar ABS - photo.
Sensotec Model mg/7574-01 5000 PSIG - photo
Sensotec Model A 5/7202-01-01 0-100 PSIG - photo
RDP LME30g1000K 0-10 BAR Gauge - photo
Sensotec Model 7351-02 0-5 BAR ABS - photo
Sensotec Model Z/6902-03 +/- 10 PSID - photo
DCT JKW5KGZ 0-1384 X100 inches H2O - photo
Sensotec Model 7776-01 50 PSIA - photo
Sensotec Model 440/A556-02 10-PSIA - photo
From this page, you can download the data sheets for the circuit components that are available in W294.
Voltage Regulators
7805, 7812, 7912, 7815, 7915
Op Amps
LM324
Phase Locked Loops
LM567, LM565
Transistors
2N3904, 2N3906, TIP120

This page is intended as a basic introduction to some common circuit components. It is by no means extensive. If you have any questions or want to know more, see the staff in W298.

Capacitors are energy-storage devices. A capacitor of C farads with V volts across its terminals has a charge Q stored on one plate and –Q stored on the other plate. Energy is stored in the electric field between the plates. Capacitors are used for waveform generation and in integrators and differentiators (in integral and differential control, for example, which you may remember from your classes). They are essential in filtering applications. Electrolytic capacitors are used as power supply filters. When combined with a resistor, capacitors form low-pass and high-pass filters.
Capacitor Varieties

Capacitors come in many varieties. The above picture shows some of the capacitors that can be found around the electronics lab.
(a) Electrolytic capacitors: These capacitors are available in W294 in ranges from 1-1000 mF. These capacitors are commonly used in power-supply filters to smooth out fluctuations. The most important thing to note about electrolytic capacitors is that they are polarized, i.e. the pin marked negative must be connected to a lower potential than the pin marked positive (see special note below).
(b) Ceramic disc capacitors: These capacitors are available in values from 10 pF-220 nF in W294. Larger values are available in W298. Ceramic capacitors are common and inexpensive. They are not polarized.
(c) Various other capacitors: Other capacitors available in W298 include polystyrene, tantalum and metal foil. See a staff member if you need a capacitor not available in W294.
(d) High voltage capacitor: Very large capacitors are used in high-voltage and high-current applications to store and discharge large amounts of voltage. The wire wrapped around the leads insures that the capacitor will not collect charge from its surroundings while in storage. It is good to know that they exist, but you would not use high voltage capacitors except under supervision.
A special note on electrolytic capacitors: As mentioned above, electrolytic capacitors are polarized. They will always be marked with a stripe on one side (see the photo below). The stripe indicates the pin which must be kept at a negative potential relative to the other one. For example, call the pin near the stripe (a). The other pin is (b). If (b) is connected to a positive voltage, (a) should be connected to ground. However, if your power supply is giving a voltage that is negative with respect to ground, then (a) should be connected to the negative voltage and (b) to ground. That way, (a) is maintained negative to (b).


By combining a resistor with a capacitor as shown, you can make a low-pass filter. The output is approximately equal to the input at low frequencies (approximately < 2pRC), but goes to zero for higher frequencies. The capacitor will only allow current to flow through to ground it if it sees a high frequency voltage at the input. Therefore, the above arrangement will allow low frequencies to get to the output side (Vo) while preventing higher frequencies from getting through. This is a low-pass filter because lower frequencies are allowed to pass while high frequencies are blocked.
High-pass Filters (HPF)

Much of modern electronics involves the use of Operational Amplifiers or Op Amps. So, what are Op Amps?
· The name Op Amp was originally given to an amplifier that could be easily modified by external circuitry to perform mathematical operations such as +, scaling, , etc. in analog computer applications.· Now, they are basic building blocks in amplification, signal conditioning, filters, function generators, and switching circuits.· An Op Amp amplifies the difference Vd = V1 – V2 between two inputs:
Your Friend, the LM324
There are many different integrated circuits containing op amps, but the one you will use most often is the LM324. This chip is a low power quad op amp, which means that there are actually four op amps contained in one chip. LM324s are available for you to use in W294. The spec sheet for this circuit can be found on the data sheets page of this website.

For descriptions of some useful circuits involving op amps, see the links below.

Þ Vin appears across the capacitor and


with a characteristic response time of 1/RC.
Note: This circuit is of limited use since high frequency noise can produce derivatives of comparable magnitude to that of the derivative of the input signal




By definition of the open loop gain, AOL = Vo/Vd Þ Vd = Vo/AOL

In the limit of an ideal Op Amp, i.e.

This can also be seen from the second ideal characteristic of an Op Amp, namely, Iin = 0. If Iin = 0 then Vd = 0 and IF = I1 Þ Vin = I1R1 and –Vo = IFRF



and so

Resistors are one of the most common components you will run across. They are designed to dissipate electrical power in the form of heat (i.e. Ohmic heating) according to
Resistors are used as loads for active devices, in power circuits to reduce voltage by dissipating power, as a means of measuring and establishing current, to provide accurate voltage ratios, to set gain values, and many other applications besides.
Resistor Varieties

Some of the many types of resistors you may encounter are pictured above:
(a) ¼ watt resistors, 5% precision: These resistors are available in many different resistances in the student electronics lab. They are the most common type of resistor that you will encounter and work well for many applications.
(b) 1% precision resistors: These resistors are available in the ME Department electronics shop in W298 (ask one of the staff).
(c) Resistors for higher-wattage applications: Particularly in higher-current applications, you may encounter situations where a resistor will be required to dissipate more than ¼ watt. If one of your ¼ watt resistors starts smoking, this is certainly true. A variety of resistors are available in W298 that are rated for higher wattages. Ask a staff member for assistance.
(d) Potentiometers: These devices allow you to adjust resistances during operation of your circuit. They are described in greater detail below.
Potentiometers
Potentiometers (or pots) are very useful devices that allow you to vary resistance using a dial. Note that the potentiometers shown above have three pins each. The outer pins (1 and 2 in the figure below) are connected across a resistor whose value is marked on the outer case of the pot. The middle pin is connected to a wiper that can be moved by turning the screw on top of the pot. Depending on how they are connected, pots can be used in two different ways:

How to read color codes on resistors
Since you have a multimeter, the best way to determine the resistance of an unknown resistor is to connect it to a multimeter and read off the Ohms. However, if you don’t have a multimeter handy, read the color code (i.e. striped color bands on the resistor) using the following rules:
| 0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |
| Black | Brown | Red | Orange | Yellow | Green | Blue | Violet | Gray | White |
Example:
Suppose a resistor has three stripes, green, blue, brown, read left to right. What is the resistance? Green Þ 5; Blue Þ 6; Brown Þ 1; The first two bands yield 56. The last band, brown, represents how many zeros must be added to this number to obtain the resistance. Since Brown has the value of 1, one zero must be added to the 56, so that the resistance of this resistor is 560 W.

Strain gages are devices which are used to measure deformation (i.e. strain) in an object. The strain gage itself is made of metal foil connected to an insulating backing, which is attached to the object in question (this can be done with plain superglue). Deformation in the strain gage causes its electrical resistance to change. This resistance change can be measured using a Wheatstone bridge.
A transistor is essentially an amplifier which uses a small input signal to drive a large amount of voltage or current (the additional power comes from the external power supply). We will focus on one type of transistor for now, the NPN type. There are several other types, most notably the PNP. Both NPN and PNP are considered BJT (bipolar junction transistors) devices. They have opposite biasing polarities but very similar gain and current capabilities.

In considering the operation of an NPN transistor it may be helpful to think of the transistor as a valve where a voltage being applied to the base will cause a small current to flow between Base and Emitter. This is referred to as VBE or in terms of current IB. This small current will cause a larger proportional current to flow from Collector to Emitter, referred to as ICE. The ratio of IB to ICE is determined by the transistors gain. The gain of a transistor is expressed as b or more commonly as HFE. This yields ICE = HFE IB.

To correctly bias a NPN transistor you will need to remember several rules of thumb:

Transistors come with a variety of different case styles. Here are some of the varieties that can be found in W294 and W298.
(a) Surface mount transistors: The pins connect to B and E. C is the case itself. This type of transistor will usually need to be mounted to a heat sink.
(b), (c) and (d): Through hole transistors: Pins connect B, C and E. The metal tabs in package (d) are for mounting a heat sink.

Before you wire a transistor into your circuit, you must check to see which pins connect to B, C and E. You can do this by looking up the spec sheet of the specific transistor you are using.
This page links to some general instructions that will hopefully get you started in the student electronics laboratory. If you have questions, see one of the staff in W298.

When the leads are placed in the above configuration, the multimeter acts as a voltmeter and can be used to measure DC voltages (using the “=V” button) and the RMS value of AC voltages (using the “~V” button). It can also be used in this configuration to measure resistances (using the “2wire W” button). If you want to measure the resistance of something, be sure that it is not part of a closed circuit or the measurement will not be accurate.
Using the Multimeter as an Ammeter
You may have to change the configuration of the leads in order to use the multimeter as an ammeter to measure current. Refer to the following table:
Manufacturer Lead Requirement
Keithley No change
HP Change as shown
Mastech Change as shown

Recall that a voltmeter works by placing a very large (ideally infinite) resistance in parallel with the component to be measured so as to find the voltage while drawing as little current as possible. An ammeter works by placing a very low (ideally zero) resistance in series with the component to be measured. When the leads are placed in the configuration below, it can be used to measure DC currents (using the “= A” option) and the RMS value of AC currents (using the “~ A” option). Both of these options can be accessed by using the blue “Shift” button, which is marked on the photo below.
Each station includes an oscilloscope with two probes. The oscilloscope is an instrument that basically displays the graph of an electrical signal, usually voltage as a function of time. It is generally useful in cases where there is a rapidly changing voltage as a function of time. Using the Oscope, you can determine:
Typically, the front display will have three sections titled Vertical, Horizontal, and Trigger.
Electronics can be analog or digital. Analog equipment work with continuously varying voltages, whereas digital equipment use binary numbers that represent packets or samples of voltages. An example of an analog equipment is the record player, while its counterpart the CD player is a digital device. Oscilloscopes also come in analog and digital types. An analog oscilloscope works by directly applying the input voltage (i.e. signal to be measured) to an electron beam moving across the oscilloscope screen. The input voltage deflects the beam up and down proportionally, tracing the waveform on the screen. In contrast, a digital oscilloscope samples the waveform and uses an analog-to-digital converter (or ADC) to convert the input voltage (i.e. signal to be measured) into digital information. It then uses this digital information to reconstruct the waveform on the screen. Each has its own advantages. Analog oscilloscopes are useful when it is important to display rapidly varying signals in "real time" (or as they occur). Digital oscilloscopes allow you to capture and view events that may happen only once. They can process the digital waveform data or send the data to a computer for processing. Also, they can store the digital waveform data for later viewing and printing.
The signal to be measured is fed to one of the input connectors, which is usually a co-axial connector called a BNC or N type cable. If the input signal has its own co-axial connector, then a simple co-axial cable is used. Otherwise, a specialized cable called a scope probe, supplied with the oscilloscope, is used.

In its simplest mode, the oscilloscope repeatedly draws a horizontal line called the trace across the middle of the screen from left to right. One of the controls, the timebase control, sets the speed at which the line is drawn, and has units of seconds per division. If the input voltage departs from zero, the trace is deflected either upwards or downwards. Another control, the vertical control, sets the scale of the vertical deflection, and has units of volts per division. The resulting trace is a graph of voltage against time. If the input signal is periodic, then a nearly stable trace can be obtained just by setting the timebase to match the frequency of the input signal. For example, if the input signal is a 50 Hz (i.e. 50 cycles per second) sine wave, then its period is 20 ms, so the timebase should be adjusted so that the time between successive horizontal sweeps is 20 ms. This operation is called a continual sweep. Unfortunately, an oscilloscope's timebase is not perfectly accurate, and the frequency of the input signal is not perfectly stable, so the trace will drift across the screen making measurements difficult.
In order to provide a more stable trace, an oscilloscope has a function called the trigger. The trigger causes the scope to pause after reaching the right hand side of the screen, and wait for a specified event before returning to the left hand side of the screen and drawing the next trace. Types of trigger or “specified events” include:
(1) an external trigger or pulse from an external source connected to a dedicated input on the scope.
(2) an edge trigger, which is an edge-detector that generates a pulse when the input signal crosses a specified threshold voltage in a specified direction.
(3) a video trigger, which is a circuit that extracts synchronising pulses from video formats such as PAL and NTSC and triggers the timebase on every line, a specified line, every field, or every frame. This circuit is typically found in a waveform monitor device.
(4) a delayed trigger, which waits a specified time after an edge trigger before starting the sweep. No trigger circuit acts instantaneously, so there is always a certain delay, but a trigger delay circuit extends this delay to a known and adjustable interval.
The effect of the trigger is to resynchronize the timebase to the input signal, preventing horizontal drift of the trace. Trigger circuits allow the display of nonperiodic signals such as single pulses, as well as periodic signals such as sine waves and square waves.
Most oscilloscopes have two or more input channels, allowing them to display more than one input signal on the screen. Many oscilloscopes also allow you to bypass the timebase and feed an external signal into the horizontal amplifier. This is called X-Y mode, and is useful for viewing the phase relationship between two signals, which is commonly used in radio and television engineering. When the two input signals are sinusoids of varying frequency and phase, the resulting trace is called a Lissajous curve.
Some oscilloscopes have cursors, which are lines that can be moved about the screen to measure the time interval between two points, or the difference between two voltages. Usually the oscilloscope has a separate set of vertical controls for each channel, but only one triggering system and timebase. A dual-timebase oscilloscope has two triggering systems so that two signals can be viewed on different time axes. This is also known as a magnification mode. The user traps the desired, complex signal using a suitable trigger setting. Then by turning on the "magnification", "zoom" or "dual timebase" feature, you can move a window to look at details of the complex signal.
Sometimes the event you want to see may only happen occasionally. To catch these sporadic events, some oscilloscopes have a "storage scope" feature that preserves the most recent sweep on the screen. Some digital oscilloscopes can sweep at speeds as slow as once per hour, emulating a strip chart recorder. Most fancy oscilloscopes switch from a sweep to a strip-chart mode right around one sweep every ten seconds. This is because otherwise, the scope looks broken: it is actually collecting data, but the dot or trace cannot be seen on the screen.
Oscilloscope Etiquette
Each station is supplied with a breadboard. Breadboards are very useful for circuit design because they allow you to move components without having to constantly solder and de-solder connections. The breadboards on the table are connected in the following way:

The outer rails of the breadboard are typically connected to power and ground of whatever power supply you are using (or +V, -V and ground if needed). The inner rows are used for the components of your circuit, and any ICs you are using go across the middle, as shown in the figure below. Also, don’t forget to jumper the two halves of the outer rails.

Each station includes dual-output DC power supply, pictured below:
The power supply can either be used as two separate 0-30 V supplies, or as one supply with a range of up to ±15 V. The output current is 0-3 A. The two switches above the green power switch (UI/UII and II/III) indicate whether the output from the left or right supply is being displayed on the built-in voltmeter and ammeter. When plus and minus voltages as required, you must connect the positive terminal of one output with the negative of the other using the following scheme:
Jumper the positive output of the left supply with ground on the right. The two middle terminals become your ground, marked with black arrows. The leftmost terminal is your negative voltage out, marked by a white arrow. The rightmost is positive voltage out and is marked by a red arrow. Use of these power supplies can be confusing at first. If you are unsure what to do, ask a staff member in W298.

In addition to analog electronics, the electronics lab also offers a suite of digital tools using the Microchip line of processors. Also available is programmable logic in the form of GALs (Generic Array Logic) and PALCE (Programmable Array Logic). A universal programmer capable of EPROMs (Electrically Programmable Read-Only Memory) and other memory elements will be made accessable to the students.
The strain gage station contains a wide variety of strain gages, as well as the materials needed to attach them.
